Silicone Oil Spraying Unit & Oil Cleaning Unit

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SSU 2.0 replaces traditional powder systems in wire and cable extrusion. Using precision nozzles, it atomizes silicone oil into a fine mist to evenly coat cables and penetrate gaps, ensuring reliable release. Its compact design reduces footprint while eliminating dust contamination for a cleaner production environment.

Precision Peristaltic Pump Metering

1. Stable dosing output
Micro-stepping control combined with continuous peristaltic compression delivers stable fluid pressure, ensuring consistent coating quality.

2. Wide flow control range
Total spraying volume: 0.8 – 80 c.c./min (Single nozzle: 0.2 – 20 c.c./min) Even for small wire diameters or low line speeds, precise micro-dosing is achievable without dripping.

Intelligent Operation

1. Line Speed Synchronization
By connecting a signal line to the production line (24V encoder or 0-10V/5-20mA analog), SSU 2.0 automatically synchronizes its start/stop and output volume with real-time line speeds. This maintains a constant application rate per meter and prevents overor under-spraying during speed transitions.

2. Constant Coating Quality
The built-in fluid calculation model automatically adjusts the drive air pressure to maintain optimal atomization across acceleration, deceleration, and steady-state phases, ensuring uniform droplet distribution.

Four-Channel Independent Monitoring & Smart Maintenance

1. Active Anomaly Detection
Pressure Trend Monitoring analyzes gradual pressure increases to identify early-stage micro-blockage. It alerts the operator via warning lights before a full blockage occurs. Simultaneously, the system fine-tunes the remaining nozzles to adaptively increase their output, ensuring uninterrupted production.

2. Maintenance Modes
Low-pressure anti-backflow mode (0.4 bar) prevents contaminants from entering the oil circuit during surface cleaning.
High-pressure pulse flushing mode (1.5 bar) uses full-flow oil output to remove internal pipeline deposits.

3. Consumables Life-cycle Management
The system tracks the cumulative usage of peristaltic tubing and provides early warnings based on the planned lifespan, allowing for scheduled replacements. The pump also features a quick-release mechanism for effortless tubing changes.

SSU2.0 Specifications

Maximum cable diameter (mm)	60
Spraying nozzles	4units
Power supply	220V AC
Control voltage	24V DC
Line height	900~1100mm

Spraying volume	0.8~80c.c./min
Control system	Pioneer Custom PCB with Weintek HMI
Dosing system	Step Motor with Peristaltic Pump
Pneumatic pressure	5 bar
Dimension	L800xW770 xH1520 mm

OCU-3 – Oil Cleaning Unit

OCU-3 combines multi-stage high-precision filtration with intelligent automation to deliver oil cleanliness beyond new oil standards. By removing contaminants down to 0.1 µm and achieving NAS 6–9 cleanliness, it effectively eliminates the root cause of nozzle clogging and ensures stable system operation. With automated volume control, safety monitoring, and high mobility, OCU-3 enables efficient, low-maintenance oil reuse across multiple production lines.

Key Features

0.1 µm dual-stage filtration: Removes both large particles and fine contaminants
NAS 6–9 cleanliness level: Cleaner than typical new oil (NAS 8–10)
Automatic quantitative stop: Stops automatically at preset volume, no supervision required
Pressure-based safety alert: Detects filter saturation and prompts replacement
High mobility & efficiency: 0.8–3 L/min filtration, portable design for multi-line use

OCU Specifications

Power supply	220V AC
Control voltage	24V DC
Flow rate	0.8~3 LPM
Filter capability	NAS 6-9
Dimension	L740xW470xH1700mm
Weight	60kg

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Silicone Oil Spraying Unit & Oil Cleaning Unit

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