PIONEER MACHINERY
Taiwan Headquarters
9 Minzu St., Tucheng Dist., New Taipei City 23679, Taiwan
Tel
+886 2 2268 1188
Email
info@pioneerm.com
IoT Service
iotservice@pioneerm.com
Office Hours
Monday–Friday: 08:00–17:00
Synchronized Strobe Monitoring Kit
Smart Tension
Smart Traverser
Smart Doser
Why take-up quality matters ?
In the take-up stage of cable production, coordination between traversing and winding directly affects bobbin build uniformity, appearance consistency, and downstream pay-off stability.
Why improvement is needed ?
Conventional take-up machines often rely heavily on operator experience for alignment and adjustment. Manual setup after bobbin changeover can increase the risk of off-center winding and edge build-up.
The role of Smart Traverser
Built on Digital VR™’s modular retrofit approach, Smart Traverser brings laser-guided positioning and digital traverse control to existing take-up machines. It improves positioning and traverse control where legacy equipment falls short, making take-up operations more stable and controllable.
Core Functions
Laser-Based Bobbin Edge Positioning
Automatically detects bobbin boundaries to reduce manual alignment and repeated trial runs.
One-Touch Bobbin Auto-Profiling
Automatically scans and stores bobbin profile data to reduce manual setup effort.
Precision Drive Control
Stabilizes traverse pitch and stroke to improve winding consistency and reduce edge build-up.
Low-Barrier Modular Retrofit
Upgrades existing machines through a modular retrofit approach without replacing the existing mechanical structure.
Overview of Machine Parts
A: Traverse Module
Integrates the traverse slide, guiding mechanism, and drive motor to perform the core side-to-side traversing motion.
B: Mounting & Integration Module
Composed of brackets, mounting bases, and installation adapters to ensure stable integration with existing machines while retaining flexibility for on-site installation conditions.
C: Laser Positioning Module
Includes a laser positioning unit and laser rangefinder to provide the digital reference needed for traverse alignment.
D: Control Module
Built around the Digital VR controller to coordinate positioning, scanning, and drive control logic.
Specifications
| Item | XTRV-A40-1000 | XTRV-A40-1400 | XTRV-A60-1400 |
| Max. applicable wire diameter | Ø40 mm | Ø40 | Ø60 mm |
| Max. effective traverse stroke | 1000 mm | 1400 mm | 1400 mm ~(customizable) |
| Reference Pass-line Height (customizable upon request) | 1100 mm (standard) | 1100 mm (standard) | 1400 mm (standard) |
| Traverse carriage speed | 3 m/min (max.) | 3 m/min (max.) | 3 m/min (max.) |
| Thrust capacity | 590 kgf | 590 kgf | 590 kgf |
| Power Supply | 100-240V 50/60Hz ±10% 1phase 180-500V, 50/60Hz ±10% (Optional) | 100-240V, 50/60Hz ±10% 1phase 180-500V, 50/60Hz ±10% (Optional) | 100-240V, 50/60Hz ±10% 1phase 180-500V, 50/60Hz ±10% (Optional) |
| Dimensions (L × W × H) | 1730 × 340 × 1400 mm | 2130 × 340 × 1400 mm | 2130 × 500 × 1800 mm |