Synchronized Strobe Monitoring Kit

Smart Tension

Smart Traverser

Smart Doser

SMART TENSION CONTROL SYSTEM

Achieve constant tension automatically — no manual adjustment required.

manual-tension-management

The Challenge :  Manual Tension Management

  • Tension varies from full to empty reel
  • Requires constant manual adjustment
  • Inconsistent quality across shifts
  • Hidden material waste

Time-consuming trial runs

Material waste during setup

Heavy reliance on operator experience

THE SOLUTION: SMART DIGITAL RETROFIT

Upgrade—not replace—your existing equipment

  • Plug-and-play digital module
  • No mechanical modification required
  • Automated tension control

Core Functions

Constant Tension Stability

Less Operator Dependency

Improved Product Quality

Predictive Reel Change

System Components

A: Smart Tension Controller

  • Tactile knob-like interface
  • Digital precision adjustment
  • Active tension compensation

B: Electro-Pneumatic Regulator

  • Fine-tuned air pressure control
  • Ensures constant tension

C: Laser Sensor

  • Real-time diameter tracking
  • Predictive change alerts
  • Reduce manual inspection

Specifications

ItemDescription
Applicable EquipmentPay-off stands with pneumatic brake systems
Laser Detection Range5M
Pneumatic hose quick connectorØ12 mm by default.
An adaptor is required for other sizes.
Pneumatic Pressure< 8 bar (0.8MPa)
Recipe Managementncluded 99 sets
(unlimited with IoT version)
Full/Empty Reel CompensationYes
Production Status MonitoringYes
CommunicationMODBUS-RTU 57600bps
Power SupplyDC 24V