PIONEER MACHINERY
Taiwan Headquarters
9 Minzu St., Tucheng Dist., New Taipei City 23679, Taiwan
Tel
+886 2 2268 1188
Email
info@pioneerm.com
IoT Service
iotservice@pioneerm.com
Office Hours
Monday–Friday: 08:00–17:00
Synchronized Strobe Monitoring Kit
Smart Tension
Smart Traverser
Smart Doser
Why proper cooling matters ?
In compacted-conductor stranding, significant heat is generated at the compacting die. If this heat is not controlled properly, the conductor surface can overheat and oxidize, leading to discoloration and other appearance-related quality issues.
Why improvement is needed ?
Conventional coolant supply still relies heavily on manual adjustment and operator experience. Under high-workload conditions or during shift handovers, dosing volume can drift from the required level, increasing the risk of batch-wide surface defects and yield loss.
The role of Smart Doser
Built on Digital VR™’s practical digital retrofit approach, the Smart Doser replaces manual guesswork with more precise electronic dosing control. By synchronizing fluid delivery with line speed and providing refill alert support, it helps reduce operator dependency and stabilize process consistency.
Core Functions
Line-Speed Synchronized Dosing
Automatically adjusts dosing based on line start/stop status and real-time line speed to prevent over- or under-dosing.
Automatic Coolant Level Monitoring
An integrated load cell measures remaining liquid weight and provides early refill alerts to reduce out-of-liquid risk and inspection workload.
Existing Workflow Retained
Designed to fit existing on-site workflows. Parameters can be adjusted locally, with optional remote parameter tuning available through IoT integration.
Consumable Lifecycle Management
Built-in tubing usage tracking supports advance replacement alerts, while the quick-release pump design allows fast and easy tube replacement.
Overview of Machine Parts
A: Signal Tower
Displays machine status for quick visual indication during operation.
B: Control Module
Handles dosing setup, flow control, and pump drive functions.
C: Electrical Cabinet & Mounting Structure
Provides structural support with a movable, flexible design for installation on existing machines.
D: Weighing Module
Monitors remaining liquid in real time and supports low-level alert functions.
XDOSE-A01-V1 / XDOSE-A02-V1
| Item | XDOSE-A01-V1 | XDOSE-A02-V1 |
| Peristaltic pump | 3-roller pump × 1 head | 3-roller pump × 2 heads |
| Weighing module | 1–50 kg × 1 | 1–50 kg × 2 |
| Line speed signal | 24V encoder pulse train or 0-10V/5-20mA analog | |
| Run/Stop | Local + remote (DC24V) | |
| Flow range | 0.1 – 21.4 mL/min (per head) | |
| Recipe capacity | 99 sets (unlimited in optional IoT model) | |
| Power Supply | AC90-240V 50/60Hz (Optional AC100-380V 50/60Hz) | |
| Dimensions | 510 × 420 × 1738 mm | |
| Communication | RS-485, Modbus RTU | |