PIONEER MACHINERY
Taiwan Headquarters
9 Minzu St., Tucheng Dist., New Taipei City 23679, Taiwan
Tel
+886 2 2268 1188
Email
info@pioneerm.com
IoT Service
iotservice@pioneerm.com
Office Hours
Monday–Friday: 08:00–17:00
Stability Beyond Mechanics — A Power Safety Architecture
The system integrates a UPS (Uninterruptible Power Supply) with an Energy Recycling System.In the event of unexpected power loss, the rotational inertia of the stranding cage is converted into DC power to supply the entire line, enabling synchronized deceleration and stopping, and preventing low-inertia machines from stopping prematurely and causing desynchronization.
Benefits：
- Prevents strand damage
- Eliminates wire break dragging through dies
- Reduces scrap and downtime costs
Flexible Configuration for Plant Layout Integration
Front-side and 45° underground loading options for flexible line integration.
Front-side loading
45° underground loading
ServoEdge™
Servo Motor Precision Tension Control System
Active Direct Drive Control
Each shaft is driven by an active servo motor, enabling independent tension control.During payoff change, the system actively reverses to tighten loose wires.
Edge Computing Closed-Loop Control
Powered by a proprietary edge computing processor, enabling real-time torque control via closed-loop algorithms.
Digital Twin Modeling
Real-time calculation of spool diameter, acceleration, and inertia enables dynamic torque compensation for near-perfect constant tension.
Microsecond-Level Break Detection
Differential algorithms detect wire breaks within microseconds and trigger immediate stop.This significantly reduces braking distance and minimizes scrap and downtime.
Designed for high-precision applications such as:
Class 5 flexible conductors / Optical / control cables / Composite cables / EHV cable copper shielding
RigidEdge™
Intelligent Pneumatic Tension Control System
High-Torque Pneumatic Disc Brake
Maintains the high tension capacity and rigidity of pneumatic systems.
Digital Intelligence Embedded into Pneumatics
Overcomes the limitation of single-source pressure control across multiple shafts.
Independent Control & Proportional Valves
Each shaft is independently controlled with dedicated computation and pressure regulation.
Dynamic Physical Modeling & Auto Adjustment
Real-time spool measurement and inertia calculation enable automatic tension adjustment.
The result:
Servo-level precision with pneumatic-level power.
Designed for heavy-duty conductors and armouring applications.
Large cross-section conductors / Submarine power cables / Steel wire armouring (SWA)
| ST 50 | ST 63 | ST80 | |||||||||||||||
| Model | 6B | 12B | 18B | 24B | 6B | 12B | 18B | 24B | 30B | 36B | 6B | 12B | 18B | 24B | 30B | 36B | |
| Bobbins Ø [mm] | 500 | 500 | 500 | 500 | 630 | 630 | 630 | 630 | 630 | 630 | 800 | 800 | 800 | 800 | 800 | 800 | |
| Inlet Wire Ø [mm] | Cu: | 1.3-3.5 | 1.3-3.5 | 1.3-3.5 | 1.3-3.5 | 1.4-4.0 | 1.4-4.0 | 1.4-4.0 | 1.4-4.0 | 1.4-4.0 | 1.4-4.0 | 1.8-5.0 | 1.8-5.0 | 1.8-5.0 | 1.8-5.0 | 1.8-5.0 | 1.8-5.0 |
| Al: | 1.6-4.0 | 1.6-4.0 | 1.6-4.0 | 1.6-4.0 | 1.75-5.0 | 1.75-5.0 | 1.75-5.0 | 1.75-5.0 | 1.75-5.0 | 1.75-5.0 | 2.0-6.5 | 2.0-6.5 | 2.0-6.5 | 2.0-6.5 | 2.0-6.5 | 2.0-6.5 | |
| Line Speed [m/min] | 50 | 50 | 50 | 50 | 60 | 60 | 60 | 60 | 60 | 60 | 70 | 70 | 70 | 70 | 70 | 70 | |
| Rotor Speed [rpm] | Cu: | 220-350 | 205-320 | 190-290 | 170-265 | 205-350 | 190-320 | 180-290 | 160-265 | 135-235 | 120-215 | 180-230 | 165-210 | 150-190 | 130-165 | 115-140 | 100-125 |
| Al: | 320-350 | 290-320 | 265-290 | 255-265 | 315-350 | 285-320 | 260-290 | 240-265 | 215-235 | 195-215 | 200-230 | 185-210 | 165-190 | 145-165 | 125-140 | 110-125 | |
| Motor Power, Single type [KW] | Depends on cages configuration | Depends on cages configuration | Depends on cages configuration | ||||||||||||||
| Motor Power, Individual type [KW] | 55 AC | 55 AC | 55 AC | 55 AC | 75 AC | 75 AC | 75 AC | 75 AC | 75 AC | 75 AC | 75 AC | 75 AC | 75 AC | 75 AC | 75 AC | 75 AC | |